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ZJ bumper build V2.0

Thread: ZJ bumper build V2.0

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  1. #1 ZJ bumper build V2.0 
    Senior Member Grand Slam West Planner Ted_Z's Avatar
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    I had previously avoided adding a winch for the following reasons; extra weight, reduced air flow to radiator, bling, reduced approach angle, gets you in trouble due to false confidence, etc.

    But... I've been hitting a few trails lately that would be otherwise impossible without a winch, or someone else to winch you. So, I picked up a winch with a synthetic line on the cheap on CL. Now I had to update my bumper to accept the winch.

    Bumper I had built previously


    Blank canvas. You can see the pen marks to where I was considering cutting the cross member to tuck it in. In the end didn't think it was worth it.


    I used a universal winch cradle from Harbor Freight. It came pre-drilled and ready for the fairlead.


    Cut the cradle down to fit between the "frame" brackets.


    Added some tow points and did a fit check.


    Took the "wings" off the old bumper and cut them a bit to reuse.
    -Ted Z
    '97 Grand Cherokee Laredo w/ stuff
    '02 Grand Cherokee Limited w/ less stuff
    Quote Originally Posted by Cody View Post
    everytime someone makes a bumper with a stinger, God kills 6 baby Koala's.
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  2. #2 Re: ZJ bumper build V2.0 
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    Nice!!
    04 Dub -- Longarms, JK44, 9" ARB's etc.
    68 Super Wagoneer - Resto Project
    93 ZJ: longarms, 231D, 35's, 44/Hi 9", ARB's, etc. -- Sold
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  3. #3 Re: ZJ bumper build V2.0 
    Senior Member Grand Slam West Planner JohnBoulderCO's Avatar
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    Well done! Getting ready for Pritchett!
    WJ, 4.7, Clayton's Front, Double Triangulated Rear, 231HD, HP44, 8.8, ARBs, TR Bumpers, Hydro Assist, 35's, Cage
    Lambo Doors - tweaked unibody
    http://www.mallcrawlin.com/forum/showthread.php?t=8532
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  4. #4 Re: ZJ bumper build V2.0 
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    Looking good, moved this over to GenTech too.
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  5. #5 Re: ZJ bumper build V2.0 
    Senior Member Grand Slam West Planner Ted_Z's Avatar
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    Wrapped this project up over the 3-day weekend. Wired the LED floods into the factory fog-light wiring. Still need to wire the winch up however.



    -Ted Z
    '97 Grand Cherokee Laredo w/ stuff
    '02 Grand Cherokee Limited w/ less stuff
    Quote Originally Posted by Cody View Post
    everytime someone makes a bumper with a stinger, God kills 6 baby Koala's.
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  6. #6 Re: ZJ bumper build V2.0 
    Member dubj's Avatar
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    Lookin good!

    Sent from my XT1080 using Tapatalk
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  7. #7 Re: ZJ bumper build V2.0 
    Senior Member Lifetime Supporter
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    Nice work!
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  8. #8 Re: ZJ bumper build V2.0 
    Senior Member Grand Slam West Planner JohnBoulderCO's Avatar
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    Nice! I thought you were going to add a cross bar. Is that still the plan?
    WJ, 4.7, Clayton's Front, Double Triangulated Rear, 231HD, HP44, 8.8, ARBs, TR Bumpers, Hydro Assist, 35's, Cage
    Lambo Doors - tweaked unibody
    http://www.mallcrawlin.com/forum/showthread.php?t=8532
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  9. #9 Re: ZJ bumper build V2.0 
    Senior Member Grand Slam West Planner Ted_Z's Avatar
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    Quote Originally Posted by JohnBoulderCO View Post
    Nice! I thought you were going to add a cross bar. Is that still the plan?
    No plans for a hoop for the lights any more. The single row LED lights worked out perfect down low, although they do stick out past the edge slightly. We'll see how they do and if I need a redesign. They were only $15 for the pair on Amazon so not a big deal if I lose one. http://www.amazon.com/gp/product/B00...A3H7GPL9U124TQ

    Over all goal of not restricting the airflow is met. Approach angle definitely too a hit.
    -Ted Z
    '97 Grand Cherokee Laredo w/ stuff
    '02 Grand Cherokee Limited w/ less stuff
    Quote Originally Posted by Cody View Post
    everytime someone makes a bumper with a stinger, God kills 6 baby Koala's.
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  10. #10 Re: ZJ bumper build V2.0 
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    I like the way you reused the outer ends with the new design. They fit the build just right.

    GW
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  11. #11 Re: ZJ bumper build V2.0 
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    I like the way you reused the outer ends with the new design. They fit the build just right.

    GW
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